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MEGA45 • Heavy-Duty Face Milling • Shell Mills • Inch

Name: MEGA45 • Heavy-Duty Face Milling • Shell Mills • Inch
SKU: 4032276
Rating: 0 (0 reviews)

Shell Mills

Metric

Inch

SAP Material Number	4032276
ISO Catalog Number	MEGA45D600LN863M8
ANSI Catalog Number	MEGA45D600LN863M8
[D1] Effective Cutting Diameter	152.4 mm
[D1] Effective Cutting Diameter	6 in
[D1MAX] Maximum Cutting Diameter	187.75 mm
[D1MAX] Maximum Cutting Diameter	7.392 in
[D] Adapter / Shank / Bore Diameter	50.8 mm
[D] Adapter / Shank / Bore Diameter	2 in
[D2] Maximum Body Diameter	193.04 mm
[D2] Maximum Body Diameter	7.6 in
[D6] Hub Diameter	127 mm
[D6] Hub Diameter	5 in
[L] Overall Length	60.32 mm
[L] Overall Length	2.375 in
[AP1MAX] 1st Maximum Cutting Depth	17.15 mm
[AP1MAX] 1st Maximum Cutting Depth	.675 in
Number of Inserts	7
Weight Pounds	12.11
Max RPM	11430

See all Product Variants

Uses and application

Face Milling
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Side and Face

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

Features and benefits

Up to 30% higher Metal Removal Rate (MRR).

Cutter body protection with carbide shims.

Machine Side

Workpiece Side

Material Group	Light Machining		General Purpose		Heavy Machining
	(Light geometry)		–		(Strong geometry)
	wear resistance		<="" td="">		toughness
	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.S..HD	KC725M	.S..HD	KCPK30	.S..HD2	KCPM40
P3–P4	.S..HD	KCPK30	.S..HD2	KCPK30	.S..HD2	KCPM40
P5–P6	.S..HD	KC725M	.S..HD2	KCPK30	.S..HD2	KCPM40
M1–M2	.S..HD	KC725M	.S..HD2	KCSM40	.S..HD2	KCPM40
M3	.S..HD	KCPK30	.S..HD2	KCSM40	.S..HD2	KCPM40
K1–K2	.S..HD	KC520M	.S..HD	KCK15	.S..HD2	KC520M
K3	.S..HD	KC520M	.S..HD	KCK15	.S..HD2	KC520M
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	.S..HD	KC725M	.S..HD2	KCSM40	.S..HD2	KCSM40
S3	.S..HD	KC725M	.S..HD2	KCPM40	.S..HD2	KCSM40
S4	.S..HD	KC725M	.S..HD2	KCSM40	.S..HD2	KCSM40
H1	–	–	–	–	–	–

Recommended Starting Feeds [mm]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.S..HD	0,33	0,83	1,34	0,24	0,60	0,96	0,18	0,45	0,71	0,16	0,39	0,62	0,14	0,36	0,57	.S..HD
.S..HD2	0,33	0,91	1,53	0,24	0,66	1,09	0,18	0,49	0,81	0,16	0,43	0,71	0,14	0,39	0,65	.S..HD2

Light Machining

General Purpose

Heavy Machining

Recommended Starting Feeds [IPT]

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
.S..HD	.013	.033	.053	.009	.023	.038	.007	.018	.028	.006	.015	.024	.006	.014	.022	.S..HD
.S..HD2	.013	.036	.060	.009	.026	.043	.007	.019	.032	.006	.017	.028	.006	.015	.025	.S..HD2

Light Machining

General Purpose

Heavy Machining

Recommended Starting Speeds [m/min]

Material Group

KC520M

KC725M

KCK15

KCPK30

–

315

275

255

–

545

475

440

–

260

230

195

–

335

305

275

–

240

205

170

–

305

275

250

–

215

180

145

–

225

210

190

–

180

160

145

–

310

275

255

–

160

120

–

190

165

–

325

295

260

–

505

460

410

355

320

285

–

255

225

215

–

400

355

330

280

255

230

–

215

190

170

–

335

300

275

235

210

195

–

1–2

–

Recommended Starting Speeds [SFM]

Material Group

KC520M

KC725M

KCK15

KCPK30

–

1030

900

840

–

1780

1560

1450

–

860

760

640

–

1100

1000

900

–

790

670

550

–

1000

900

820

–

710

590

470

–

740

690

620

–

590

530

470

–

1020

910

830

–

520

400

310

–

620

540

–

1060

960

850

–

1660

1510

1340

1160

1050

940

830

740

700

–

1310

1170

1090

920

830

760

700

620

560

–

1100

980

900

770

690

640

1–2

–

Spare Parts for MEGA45 • Heavy-Duty Face Milling • Shell Mills • Inch

INSERT SCR M6-1.0 x 18 T25

TORQUE CONTROL WRENCH HANDLE 3.0-5.4NM

BLADE SCREW DRIVER TORX BTQT25

SHIM - MEGA 45 & 90

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SAP Material Number	ISO Catalog Number	Grade

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Product Similar To: [Product Name]

MEGA45 • Heavy-Duty Face Milling • Shell Mills • Inch

Shell Mills

Uses and application

Workpiece Materials

Features and benefits

Machine Side

Workpiece Side

Recommended Starting Feeds [mm]

Recommended Starting Feeds [IPT]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [SFM]

Spare Parts for MEGA45 • Heavy-Duty Face Milling • Shell Mills • Inch

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Product Family suggestions

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Call (833) 893-1514

Contact the Sales Team

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MEGA45 • Heavy-Duty Face Milling • Shell Mills • Inch

Shell Mills

Uses and application

Workpiece Materials

Features and benefits

Machine Side

Workpiece Side

Recommended Starting Feeds [mm]

Recommended Starting Feeds [IPT]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [SFM]

Spare Parts for MEGA45 • Heavy-Duty Face Milling • Shell Mills • Inch

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