Product Similar To:
Rodeka™ IC 10 • KDR..R10... • Weldon End Mills • Inch
Weldon® End Mills
Material Number5154400
ISO Catalog IDKDR100R1003W100L200ANSI Catalog IDKDR100R1003W100L200
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Shank - Cylindrical Weldon
- Milling - Through Coolant
- Pocketing
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- Overview
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Material Number | 5154400 |
ISO Catalog ID | KDR100R1003W100L200 |
ANSI Catalog ID | KDR100R1003W100L200 |
[D1MAX] Maximum Cutting Diameter | 25.4 mm |
[D1MAX] Maximum Cutting Diameter | 1 in |
[D1] Effective Cutting Diameter | 15.4 mm |
[D1] Effective Cutting Diameter | .606 in |
[D] Adapter / Shank / Bore Diameter | 25.4 mm |
[D] Adapter / Shank / Bore Diameter | 1 in |
[L] Overall Length | 108.71 mm |
[L] Overall Length | 4.28 in |
[LBX] Body Length Maximum | 50.8 mm |
[LBX] Body Length Maximum | 2 in |
[AP1MAX] 1st Maximum Cutting Depth | 4.96 mm |
[AP1MAX] 1st Maximum Cutting Depth | .195 in |
Number of Inserts | 3 |
Maximum Ramping Angle | 0.6 |
Max RPM | 54200 |
Gage Insert | RN_J10T3M0_N__ |
Weight Pounds | 0.73 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Uses and application
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Shank - Cylindrical Weldon
- Milling - Through Coolant
- Pocketing
Features and benefits
- Double-sided round insert with eight indexable positions.
- Anti-rotation features enable higher cutting data and extra stability.
- Pocketing, profiling, ramping, and helical interpolation capabilities.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .S..GD | KCPK30 | .S..HD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LDJ | KC725M | .S..GDJ | KC725M | .S..HD | KC725M |
M1–M2 | .E..LDJ | KC522M | .E..LDJ | KCSM40 | .S..GDJ | KC522M |
M3 | .E..LDJ | KCSM40 | .S..GD | KCPM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KC520M | .S..HD | KCK15 |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCPK30 |
N1–N2 | .F..LDJ | KC422M | .F..LDJ | KC422M | .S..GD | KC510M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LDJ | KC725M | .S..GDJ | KC725M | .S..HD | KC725M |
S3 | .E..LDJ | KCSM40 | .S..GD | KCPM40 | .S..HD | KCPM40 |
S4 | .E..LDJ | KC522M | .E..LDJ | KCSM40 | .S..GDJ | KC522M |
H1 | .S..GD | KC510M | .S..GD | KC510M | – | – |
Feeds
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .005 | .016 | .028 | .004 | .011 | .020 | .003 | .008 | .015 | .002 | .007 | .013 | .002 | .007 | .012 | .F..LDJ |
.E..LDJ | .005 | .017 | .030 | .004 | .013 | .021 | .003 | .009 | .016 | .002 | .008 | .014 | .002 | .008 | .013 | .E..LDJ |
.E..LD | .005 | .017 | .030 | .004 | .013 | .021 | .003 | .009 | .016 | .002 | .008 | .014 | .002 | .008 | .013 | .E..LD |
.S..GDJ | .009 | .021 | .032 | .007 | .015 | .023 | .005 | .011 | .017 | .004 | .010 | .015 | .004 | .009 | .014 | .S..GDJ |
.S..GD | .009 | .021 | .032 | .007 | .015 | .023 | .005 | .011 | .017 | .004 | .010 | .015 | .004 | .009 | .014 | .S..GD |
.S..HD | .009 | .021 | .033 | .007 | .015 | .023 | .005 | .011 | .017 | .004 | .010 | .015 | .004 | .009 | .014 | .S..HD |
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .006 | .021 | .037 | .005 | .015 | .027 | .003 | .011 | .020 | .003 | .010 | .017 | .003 | .009 | .016 | .F..LDJ |
.E..LDJ | .006 | .023 | .040 | .005 | .016 | .028 | .003 | .012 | .021 | .003 | .011 | .018 | .003 | .010 | .017 | .E..LDJ |
.E..LD | .006 | .023 | .040 | .005 | .016 | .028 | .003 | .012 | .021 | .003 | .011 | .018 | .003 | .010 | .017 | .E..LD |
.S..GDJ | .012 | .027 | .043 | .009 | .019 | .030 | .007 | .014 | .022 | .006 | .013 | .019 | .005 | .012 | .018 | .S..GDJ |
.S..GD | .012 | .027 | .043 | .009 | .019 | .030 | .007 | .014 | .022 | .006 | .013 | .019 | .005 | .012 | .018 | .S..GD |
.S..HD | .012 | .028 | .043 | .009 | .020 | .031 | .007 | .015 | .023 | .006 | .013 | .020 | .005 | .012 | .018 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .011 | .037 | .067 | .008 | .026 | .047 | .006 | .019 | .034 | .005 | .017 | .030 | .005 | .015 | .027 | .F..LDJ |
.E..LDJ | .011 | .041 | .072 | .008 | .029 | .050 | .006 | .021 | .037 | .005 | .019 | .032 | .005 | .017 | .029 | .E..LDJ |
.E..LD | .011 | .041 | .072 | .008 | .029 | .050 | .006 | .021 | .037 | .005 | .019 | .032 | .005 | .017 | .029 | .E..LD |
.S..GDJ | .021 | .048 | .077 | .015 | .034 | .053 | .011 | .025 | .039 | .010 | .022 | .034 | .009 | .020 | .031 | .S..GDJ |
.S..GD | .021 | .048 | .077 | .015 | .034 | .053 | .011 | .025 | .039 | .010 | .022 | .034 | .009 | .020 | .031 | .S..GD |
.S..HD | .021 | .049 | .078 | .015 | .035 | .054 | .011 | .026 | .040 | .010 | .022 | .034 | .009 | .020 | .031 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .008 | .026 | .048 | .006 | .019 | .034 | .004 | .014 | .025 | .004 | .012 | .022 | .004 | .011 | .020 | .F..LDJ |
.E..LDJ | .008 | .029 | .051 | .006 | .021 | .036 | .004 | .016 | .027 | .004 | .014 | .023 | .004 | .012 | .021 | .E..LDJ |
.E..LD | .008 | .029 | .051 | .006 | .021 | .036 | .004 | .016 | .027 | .004 | .014 | .023 | .004 | .012 | .021 | .E..LD |
.S..GDJ | .015 | .035 | .054 | .011 | .025 | .038 | .008 | .018 | .028 | .007 | .016 | .025 | .007 | .015 | .023 | .S..GDJ |
.S..GD | .015 | .035 | .054 | .011 | .025 | .038 | .008 | .018 | .028 | .007 | .016 | .025 | .007 | .015 | .023 | .S..GD |
.S..HD | .015 | .035 | .055 | .011 | .025 | .039 | .008 | .019 | .029 | .007 | .016 | .025 | .007 | .015 | .023 | .S..HD |
Speeds
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCMP30 | KCPK30 | |||||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2170 | 1910 | 1760 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1210 | 1090 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 1210 | 1090 | 1000 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | 1000 | 900 | 820 | |
4 | – | – | – | 960 | 780 | 660 | – | – | – | – | – | – | 910 | 840 | 760 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1090 | 980 | 900 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 760 | 660 | 570 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | 620 | 540 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 880 | 790 | 680 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 800 | 700 | 620 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 640 | 570 | 490 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | 570 | 520 | 460 | |
K | 1 | – | – | – | 1150 | 1040 | 940 | 1660 | 1510 | 1340 | 1060 | 960 | 850 | 1420 | 1280 | 1150 | 900 | 820 | 720 | – | – | – | – | – | – | 1160 | 1050 | 940 |
2 | – | – | – | 910 | 820 | 760 | 1310 | 1170 | 1090 | 830 | 740 | 700 | 1130 | 1010 | 920 | 710 | 640 | 590 | – | – | – | – | – | – | 920 | 830 | 760 | |
3 | – | – | – | 770 | 680 | 620 | 1100 | 980 | 900 | 700 | 620 | 560 | 950 | 840 | 780 | 590 | 530 | 480 | – | – | – | – | – | – | 770 | 690 | 640 | |
N | 1 | 4220 | 3720 | 3440 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3720 | 3440 | 3000 | 2280 | 2100 | 1920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | 180 | 140 | 100 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | – | – | – | – | – | – | 550 | 460 | 370 | 470 | 360 | 280 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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