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- HARVI™ Ultra 8X • Wendeschneidplatten • IC12 • SNHJ12-GDH • NUR STIRNREIHE
- /
- HARVI™ Ultra 8X • Wendeschneidplatten • IC12 • SNHJ12-GDH • NUR STIRNREIHE
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HARVI™ Ultra 8X • Wendeschneidplatten • IC12 • SNHJ12-GDH • NUR STIRNREIHE
HARVI™ Ultra 8X • Wendeschneidplatten • IC12 • GDH • NUR STIRNREIHE
Features and benefits
- KCSM40 ist eine Hochleistungssorte für Titan, Superlegierungen und nicht rostenden Stahl. Durch die hohe Wärmewechselbeständigkeit des Substrats ist dieser Schneidstoff ideal für die Nassbearbeitung geeignet. Erste Wahl für das Schruppen und bei schwierigen Schnittbedingungen.
- Bei Eckenradius <,094 hat die Wendeschneidplatte acht Schneidkanten.
- Bei Eckenradius >,094 hat die Wendeschneidplatte vier Schneidkanten.
Maschinenseite
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Auswahlhilfe für Wendeschneidplatten
HARVI™ Ultra 8X • Insert Selection Guide I | ||||||
Material Group | Light
|
General
|
Heavy
|
|||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear
|
<="" td=""> | toughness | |||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
P3–P4 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
P5–P6 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
M1–M2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
M3 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
S3 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
S4 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
H1 | – | – | – | – | – | – |
HARVI™ Ultra 8X • Insert Selection Guide II - using inserts KSSM8+ (SNPJ12-GD) | ||||||
Material Group | Light
|
General
|
Heavy
|
|||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear
|
<="" td=""> | toughness | |||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
P3–P4 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
P5–P6 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
M1–M2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
M3 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
K1–K2 | .S..GD | KCK20B | .S..GD | KCK20B | .S..GD | KCK15 |
K3 | .S..GD | KCK20B | .S..GD | KCK20B | .S..GD | KCK20B |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Insert Selection Guide
Material Group | Light
|
General
|
Heavy
|
|||
(Light geometry) | (Strong geometry) | |||||
wear
|
<="" td=""> | toughness | ||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
M1–M2 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
M3 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
S3 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
S4 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
H1 | – | – | – | – | – | – |
Empfohlene Anfangsvorschübe [mm]
HARVI™ Ultra 8X • Recommended Starting Feeds [mm/th] | ||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||
10% | 20% | 30% | 40–100% | |||||||||
L | M | H | L | M | H | L | M | H | L | M | H | |
HARVI Ultra 8X - SNHJ....E..LEH | 0.09 | 0.17 | 0.23 | 0.07 | 0.13 | 0.18 | 0.06 | 0.11 | 0.15 | 0.06 | 0.10 | 0.14 |
HARVI Ultra 8X - SNHJ....S..GDH | 0.13 | 0.20 | 0.31 | 0.10 | 0.15 | 0.23 | 0.09 | 0.13 | 0.20 | 0.08 | 0.12 | 0.18 |
KSSM8+ - SNPJ…..S..GD | 0,17 | 0,37 | 0,59 | 0,13 | 0,27 | 0,44 | 0,11 | 0,24 | 0,38 | 0,10 | 0,22 | 0,35 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Light
|
General
|
Heavy
|
Empfohlene Anfangsvorschübe [mm]
Light
|
General
|
Heavy
|
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||||||||
Material | Insert Geometry | 5% | 10% | 20% | 30% | 40–100% | Insert Geometry | ||||||||||
P5 | .S..GDH | – | – | – | 0,18 | 0,29 | 0,45 | 0,16 | 0,26 | 0,40 | 0,13 | 0,21 | 0,33 | 0,07 | 0,12 | 0,18 | .S..GDH |
P6 | .S..GDH | – | – | – | 0,18 | 0,24 | 0,38 | 0,16 | 0,22 | 0,34 | 0,13 | 0,18 | 0,27 | 0,07 | 0,10 | 0,15 | .S..GDH |
M1 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
M2 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
M3 | .S..GDH | – | – | – | 0,18 | 0,24 | 0,38 | 0,16 | 0,22 | 0,34 | 0,13 | 0,18 | 0,27 | 0,07 | 0,10 | 0,15 | .S..GDH |
S1 | .S..GDH | – | – | – | 0,18 | 0,20 | 0,30 | 0,16 | 0,17 | 0,27 | 0,13 | 0,14 | 0,22 | 0,07 | 0,08 | 0,12 | .S..GDH |
S2 | .S..GDH | – | – | – | 0,18 | 0,20 | 0,30 | 0,16 | 0,17 | 0,27 | 0,13 | 0,14 | 0,22 | 0,07 | 0,08 | 0,12 | .S..GDH |
S3 | .S..GDH | – | – | – | 0,18 | 0,23 | 0,35 | 0,16 | 0,20 | 0,31 | 0,13 | 0,17 | 0,26 | 0,07 | 0,09 | 0,14 | .S..GDH |
S4 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
Recommended Starting Feeds [IPT]
HARVI™ Ultra 8X • Recommended Starting Feeds [IPT] | ||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||
10% | 20% | 30% | 40–100% | |||||||||
L | M | H | L | M | H | L | M | H | L | M | H | |
HARVI Ultra 8X - SNHJ....E..LEH | 0.004 | 0.007 | 0.008 | 0.003 | 0.005 | 0.006 | 0.002 | 0.004 | 0.005 | 0.002 | 0.004 | 0.005 |
HARVI Ultra 8X - SNHJ....S..GDH | 0.005 | 0.008 | 0.010 | 0.004 | 0.006 | 0.008 | 0.003 | 0.005 | 0.007 | 0.003 | 0.005 | 0.006 |
KSSM8+ - SNPJ…..S..GD | 0.007 | 0.015 | 0.023 | 0.005 | 0.011 | 0.017 | 0.004 | 0.009 | 0.015 | 0.004 | 0.009 | 0.014 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Light
|
General
|
Heavy
|
Recommended Starting Feeds [IPT]
Light
|
General
|
Heavy
|
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||||||||
Material | Insert Geometry | 5% | 10% | 20% | 30% | 40–100% | Insert Geometry | ||||||||||
P5 | .S..GDH | – | – | – | .007 | .012 | .018 | .006 | .010 | .016 | .005 | .008 | .013 | .003 | .005 | .007 | .S..GDH |
P6 | .S..GDH | – | – | – | .007 | .010 | .015 | .006 | .009 | .013 | .005 | .007 | .011 | .003 | .004 | .006 | .S..GDH |
M1 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
M2 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
M3 | .S..GDH | – | – | – | .007 | .010 | .015 | .006 | .009 | .013 | .005 | .007 | .011 | .003 | .004 | .006 | .S..GDH |
S1 | .S..GDH | – | – | – | .007 | .008 | .012 | .006 | .007 | .011 | .005 | .006 | .009 | .003 | .003 | .005 | .S..GDH |
S2 | .S..GDH | – | – | – | .007 | .008 | .012 | .006 | .007 | .011 | .005 | .006 | .009 | .003 | .003 | .005 | .S..GDH |
S3 | .S..GDH | – | – | – | .007 | .009 | .014 | .006 | .008 | .012 | .005 | .007 | .010 | .003 | .004 | .006 | .S..GDH |
S4 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
Empfohlene Startwerte für Schnittgeschwindigkeiten [m/min]
HARVI™ Ultra 8X • Recommended Starting Speed [m/min] | |||||||||||||||||||
Grade | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 350 | 320 | 300 |
2 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 300 | 270 | 220 | |
3 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 280 | 240 | 195 | |
4 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 240 | 205 | 165 | |
5 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 200 | 180 | 160 | |
6 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 180 | 140 | 100 | |
M | 1 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 260 | 210 | 185 |
2 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 235 | 180 | 145 | |
3 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 175 | 145 | 110 | |
K | 1 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – |
2 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | |
3 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 |
2 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | |
3 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | |
4 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 75 | 60 | 40 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Empfohlene Startwerte für Schnittgeschwindigkeiten [m/min]
Material Group | KC725M | KCSM40 | |||||
P | 1 |
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2 |
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3 |
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4 |
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5 | 120 | 110 | 95 | 250 | 138 | 125 |
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6 | 105 | 80 | 65 | 225 | 127 | 115 |
M | 1 | 135 | 120 | 110 | 270 | 127 | 115 |
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2 | 125 | 105 | 90 | 270 | 127 | 115 |
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3 | 90 | 80 | 65 | 200 | 88 | 80 |
K | 1 |
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2 |
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3 |
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N | 1 |
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2 |
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3 |
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S | 1 | 30 | 25 | 20 | 60 | 25 | 23 |
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2 | 30 | 25 | 20 | 50 | 23 | 21 |
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3 | 35 | 30 | 20 | 55 | 26 | 24 |
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4 | 45 | 35 | 25 | 80 | 39 | 35 |
H | 1 |
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2 |
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HARVI™ Ultra 8X • Recommended Starting Speed [SFM] | |||||||||||||||||||
Grade | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1150 | 1050 | 985 |
2 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 985 | 885 | 720 | |
3 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 920 | 785 | 640 | |
4 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 785 | 675 | 540 | |
5 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 655 | 590 | 525 | |
6 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 590 | 460 | 330 | |
M | 1 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 855 | 690 | 605 |
2 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 770 | 590 | 475 | |
3 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 575 | 475 | 360 | |
K | 1 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – |
2 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | |
3 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 |
2 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | |
3 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | |
4 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 245 | 195 | 130 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Recommended Starting Speeds [SFM]
Material Group | KC725M | KCSM40 | |||||
P | 1 |
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5 | 390 | 355 | 315 | 820 | 450 | 410 |
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6 | 340 | 265 | 210 | 740 | 415 | 375 |
M | 1 | 450 | 390 | 355 | 885 | 415 | 375 |
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2 | 410 | 340 | 290 | 885 | 415 | 375 |
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3 | 300 | 265 | 210 | 655 | 290 | 260 |
K | 1 |
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N | 1 |
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S | 1 | 90 | 80 | 65 | 195 | 90 | 75 |
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2 | 90 | 80 | 65 | 165 | 90 | 70 |
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3 | 120 | 90 | 65 | 180 | 105 | 80 |
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4 | 145 | 120 | 80 | 260 | 150 | 115 |
H | 1 |
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