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KenCut™ KS Keyway Milling Cutters
KenCut™ KS keyway milling cutters are the ideal solution to machine key slots for a shaft-to-hub connection. A radius transition between the floor and wall increases the component’s durability, preventing cracks from stress peaks. The KenCut KS design offers a true 90° wall straightness due to tapered peripheral edges - creating a defined passive force during finishing operations. Two-flute keyway cutters can be used in unstable machining conditions. The three-flute keyway cutters offer unequally spaced flutes for chatter-free machining at high feed rates.
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Workpiece Material
Workpiece Material
- P Steel (37)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(37)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(37)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(37)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(37)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(37)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(37)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(37)
- M Stainless Steel (37)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(37)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(37)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(37)
- K Cast Iron (37)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(37)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(37)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(37)
- S High-Temp Alloys (37)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(37)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(37)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(37)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(37)
- H Hardened Materials (37)
- H1Hardened Materials 44-48 HRC(37)
Applications
Applications
Face Milling (8)
Pocket (37)
Pocket Helical (37)
Pocket Milling (37)
Pocket Plunge Milling (29)
Ramping (8)
Shoulder Milling (37)
Slot Milling (37)
Slot Square End (37)
Cutting Diameter
Cutting Diameter
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- 2.8 mm(3)
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- 4.8 mm(3)
- 5.75 mm(3)
- 7.7 mm(1)
- 7.75 mm(3)
- 9.7 mm(5)
- 11.7 mm(3)
- 13.7 mm(3)
- 15.7 mm(3)
- 17.7 mm(3)
- 19.7 mm(3)
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Cutting Length
Cutting Length
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Reach
Reach
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- 25.128 mm(1)
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- 34.0 mm(2)
- 35.128 mm(1)
- 36.0 mm(2)
- 42.0 mm(3)
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Connection Style
Connection Style
- Straight-Cylindrical (23)
- Weldon (14)
Number of Flutes
Number of Flutes
- 2 (14)
- 3 (23)
Over All Length [L]
Over All Length [L]
- 38.0 mm(1)
- 50.0 mm(3)
- 54.0 mm(9)
- 58.0 mm(4)
- 66.0 mm(5)
- 73.0 mm(3)
- 75.0 mm(3)
- 82.0 mm(3)
- 84.0 mm(3)
- 92.0 mm(3)
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Corner Radius
Corner Radius
- 0.125 mm(7)
- 0.2 mm(10)
- 0.325 mm(14)
- 0.4 mm(6)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
- KC643M (29)
- KCPM15 (8)
Front-End
Neck Diameter
Neck Diameter
- 1.75 mm(1)
- 2.745 mm(3)
- 3.71 mm(3)
- 4.71 mm(3)
- 5.7 mm(1)
- 5.712 mm(2)
- 7.6 mm(1)
- 7.703 mm(3)
- 9.6 mm(1)
- 9.653 mm(4)
- 11.6 mm(1)
- 11.641 mm(2)
- 13.6 mm(1)
- 13.641 mm(2)
- 15.6 mm(1)
- 15.641 mm(2)
- 17.585 mm(1)
- 17.6 mm(1)
- 17.613 mm(1)
- 19.6 mm(2)
- 19.605 mm(1)
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Back-End
Back-End Diameter
Back-End Diameter
- 4.0 mm(1)
- 6.0 mm(12)
- 8.0 mm(4)
- 10.0 mm(5)
- 12.0 mm(3)
- 14.0 mm(3)
- 16.0 mm(3)
- 18.0 mm(3)
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