KenCut™ KS Keyway Milling Cutters
KenCut™ KS keyway milling cutters are the ideal solution to machine key slots for a shaft-to-hub connection. A radius transition between the floor and wall increases the component’s durability, preventing cracks from stress peaks. The KenCut KS design offers a true 90° wall straightness due to tapered peripheral edges - creating a defined passive force during finishing operations. Two-flute keyway cutters can be used in unstable machining conditions. The three-flute keyway cutters offer unequally spaced flutes for chatter-free machining at high feed rates.
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Workpiece Material
Workpiece Material
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P Steel (37)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (37)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (37)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (37)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (37)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (37)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS (37)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (37)
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M Stainless Steel (37)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS (37)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS (37)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (37)
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K Cast Iron (37)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (37)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (37)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (37)
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S High-Temp Alloys (37)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS (37)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS (37)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS (37)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS (37)
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H Hardened Materials (37)
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H1Hardened Materials 44-48 HRC (37)
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Applications
Applications
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Face Milling (8)
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Pocket (37)
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Pocket Helical (37)
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Pocket Milling (37)
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Pocket Plunge Milling (29)
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Ramping (8)
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Shoulder Milling (37)
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Slot Milling (37)
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Slot Square End (37)
Cutting Diameter
Cutting Diameter
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0.072 in (1)
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0.189 in (3)
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0.226 in (3)
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0.303 in (1)
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0.305 in (3)
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0.382 in (5)
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0.539 in (3)
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0.618 in (3)
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0.698 in (3)
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0.776 in (3)
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Cutting Diameter
Cutting Diameter
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1.8 mm (1)
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2.801 mm (3)
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3.801 mm (3)
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4.801 mm (3)
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5.75 mm (3)
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7.7 mm (1)
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7.75 mm (3)
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9.701 mm (5)
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11.701 mm (3)
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13.701 mm (3)
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15.701 mm (3)
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17.7 mm (3)
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19.701 mm (3)
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Cutting Length
Cutting Length
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2.0 mm (1)
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4.0 mm (3)
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5.0 mm (3)
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6.0 mm (3)
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7.0 mm (3)
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10.0 mm (1)
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11.0 mm (4)
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17.0 mm (1)
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18.0 mm (2)
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19.0 mm (1)
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20.0 mm (2)
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21.0 mm (1)
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Cutting Length
Cutting Length
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0.079 in (1)
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0.157 in (3)
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0.197 in (3)
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0.237 in (3)
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0.276 in (3)
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0.354 in (3)
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0.394 in (1)
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0.433 in (4)
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0.473 in (3)
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0.512 in (1)
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0.551 in (2)
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0.591 in (1)
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0.63 in (2)
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0.669 in (1)
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0.709 in (2)
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0.748 in (1)
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0.787 in (2)
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0.828 in (1)
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Reach
Reach
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0.237 in (1)
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0.473 in (3)
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0.63 in (6)
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0.679 in (1)
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0.709 in (2)
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0.866 in (4)
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0.989 in (1)
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1.024 in (4)
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1.068 in (1)
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1.102 in (2)
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1.147 in (1)
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1.181 in (2)
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1.304 in (1)
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1.339 in (2)
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1.383 in (1)
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1.417 in (2)
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1.619 in (1)
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Reach
Reach
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6.0 mm (1)
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12.0 mm (3)
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16.0 mm (6)
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17.25 mm (1)
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18.0 mm (2)
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22.0 mm (4)
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25.125 mm (1)
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26.0 mm (4)
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27.125 mm (1)
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33.125 mm (1)
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34.0 mm (2)
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35.125 mm (1)
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36.0 mm (2)
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41.125 mm (1)
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42.0 mm (2)
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Connection Style
Connection Style
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Straight-Cylindrical (23)
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Weldon (14)
Number of Flutes
Number of Flutes
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2 (14)
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3 (23)
Over All Length [L]
Over All Length [L]
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1.496 in (1)
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1.969 in (3)
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2.126 in (9)
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2.283 in (4)
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2.598 in (5)
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2.874 in (3)
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2.953 in (3)
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3.228 in (3)
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3.307 in (3)
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3.622 in (3)
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Over All Length [L]
Over All Length [L]
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38.0 mm (1)
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50.0 mm (3)
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54.0 mm (9)
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58.0 mm (4)
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66.0 mm (5)
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73.0 mm (3)
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75.0 mm (3)
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82.0 mm (3)
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84.0 mm (3)
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92.0 mm (3)
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Corner Radius
Corner Radius
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0.005 in (7)
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0.008 in (10)
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0.014 in (14)
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0.016 in (6)
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Corner Radius
Corner Radius
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0.125 mm (7)
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0.2 mm (10)
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0.325 mm (14)
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0.4 mm (6)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC643M (29)
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KCPM15 (8)
Front-End
Neck Diameter
Neck Diameter
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0.069 in (1)
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0.108 in (3)
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0.146 in (3)
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0.185 in (3)
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0.224 in (3)
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0.299 in (1)
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0.303 in (3)
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0.378 in (1)
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0.38 in (4)
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0.457 in (1)
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0.459 in (2)
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0.535 in (1)
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0.537 in (2)
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0.614 in (1)
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0.616 in (2)
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0.694 in (1)
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0.696 in (2)
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0.772 in (1)
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0.773 in (2)
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Neck Diameter
Neck Diameter
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1.75 mm (1)
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2.75 mm (3)
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3.7 mm (3)
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4.7 mm (3)
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5.7 mm (3)
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7.601 mm (1)
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7.7 mm (3)
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9.601 mm (1)
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9.65 mm (4)
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11.601 mm (1)
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11.65 mm (2)
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13.601 mm (1)
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13.65 mm (2)
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15.601 mm (1)
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15.65 mm (2)
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17.6 mm (1)
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17.651 mm (2)
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19.6 mm (1)
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19.625 mm (2)
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Back-End
Back-End Diameter
Back-End Diameter
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4.0 mm (1)
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6.0 mm (12)
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8.0 mm (4)
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10.0 mm (5)
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12.0 mm (3)
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14.0 mm (3)
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16.0 mm (3)
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18.0 mm (3)
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20.0 mm (3)
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Back-End Diameter
Back-End Diameter
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0.157 in (1)
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0.237 in (12)
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0.315 in (4)
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0.394 in (5)
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0.473 in (3)
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0.551 in (3)
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0.63 in (3)
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0.709 in (3)
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0.787 in (3)
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