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High-Feed copy milling cutter for multiple materials.

7792VXD12 Series • Shell Mill • Metric

Name: 7792VXD12 Series • Shell Mill • Metric
SKU: 5659130
Rating: 0 (0 reviews)

High-Feed copy milling cutter for multiple materials.

Metric

Inch

SAP Material Number	5659130
ISO Catalog Number	7792VXD12-160Z7R
ANSI Catalog Number	7792VXD12-160Z7R
[D1MAX] Maximum Cutting Diameter	160 mm
[D1MAX] Maximum Cutting Diameter	6.299 in
[D1] Effective Cutting Diameter	141.6 mm
[D1] Effective Cutting Diameter	5.575 in
[D] Adapter / Shank / Bore Diameter	40 mm
[D] Adapter / Shank / Bore Diameter	1.575 in
[D6] Hub Diameter	110 mm
[D6] Hub Diameter	4.331 in
[L] Overall Length	63 mm
[L] Overall Length	2.48 in
[AP1MAX] 1st Maximum Cutting Depth	2.5 mm
[AP1MAX] 1st Maximum Cutting Depth	.098 in
[Z] Number of Flutes	7

See all Product Variants

Uses and application

Spiral Circular
Slotting: Shoulder
Face Milling
Helical Milling
Ramping: Blank
Pocketing
Counter Boring
Plunge Milling: Ball Nose
Inclined Square End Mill

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

N Non-Ferrous

S High-Temp Alloys

H Hardened Materials

Features and benefits

Internal coolant supply.

Positive design to support low cutting forces and applications with long overhang.

Machine Side

Workpiece Side

Insert Selection Guide • IC 12

7792 Series • IC12 • Insert Selection Guide
Material Group	Light Machining		General Purpose		Heavy Machining
–	(Light geometry)		–		(Strong geometry)
–	wear resistance		<="" td="">		toughness
–	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1-P2	...M41	KCPM40	…M41	KCPM40	…GP	KCPM40
P3-P4	...M41	KCPM40	…D411	SP6519	…D41	KCPM40
P5-P6	...M41	KCPM40	...D41	SP6519	...D41	X500
M1-M2	...M41	KCSM40	...D411	KCSM40	...D41	KCSM40
M3	...M41	KCSM40	...D41	KCSM40	...D41	KCSM40
K1-K2	…M	KCK20B	…M	KCK20B	…D	KCPK30
K3	…M	KCK20B	…M	KCK20B	…D	KCPK30
N1-N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1-S2	...M41	X500	...D411	KCSM40	...D41	KCSM40
S3	...M41	X500	...D411	KCSM40	...D41	KCSM40
S4	...M41	X500	...D411	KCSM40	...D41	KCSM40
H1	…M	KCKP10	…M	KCKP10	…D	KCPM40

7792 Series • IC12 • Recommended Starting Feeds [IPT]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	DOC	30%			40–100%
	(Inch)	L	M	H	L	M	H
.S..D	0.1	0.009	0.024	0.036	0.009	0.022	0.032
.S..D	0.7	0.011	0.028	0.042	0.010	0.026	0.038
.S..D	0.55	0.013	0.031	0.047	0.012	0.029	0.043
.E..D41	0.1	0.007	0.021	0.033	0.006	0.019	0.030
.E..D41	0.7	0.008	0.025	0.039	0.007	0.023	0.036
.E..D41	0.55	0.009	0.028	0.044	0.008	0.026	0.040
.E..D411	0.1	0.007	0.021	0.033	0.006	0.019	0.030
.E..D411	0.7	0.008	0.025	0.039	0.007	0.023	0.036
.E..D411	0.55	0.009	0.028	0.044	0.008	0.026	0.040
.S..GP	0.1	0.009	0.024	0.035	0.009	0.022	0.032
.S..GP	0.7	0.011	0.028	0.042	0.010	0.026	0.038
.S..GP	0.55	0.013	0.031	0.047	0.012	0.029	0.043
.S...M	0.072	0.009	0.024	0.036	0.009	0.022	0.032
.S...M	0.55	0.013	0.031	0.047	0.012	0.029	0.043
.E...M41	0.072	0.007	0.021	0.033	0.006	0.019	0.030
.E..M41	0.55	0.009	0.028	0.044	0.008	0.026	0.040
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

7792 Series • IC12 • Recommended Starting Feeds for Plunging [IPT]
Insert Geometry	<="" td="">	Programmed Feed per Tooth (fz)
		L	M	H
.S..D		0.004	0.009	0.014
.E..D41		0.003	0.008	0.012
.E..D411		0.003	0.008	0.012
.S..GP		0.004	0.009	0.014
.S..M		0.004	0.009	0.014
.E..M41		0.003	0.008	0.012
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

7792 Series • IC12 • Recommended Starting Feeds [mm/th]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	DOC	30%			40–100%
	(mm)	L	M	H	L	M	H
.S..D	2,5	0,24	0,61	0,89	0,22	0,55	0,82
.S..D	1,7	0,29	0,73	1,08	0,27	0,67	0,98
.S..D	1,3	0,33	0,83	1,22	0,30	0,76	1,12
.E..D41	2,5	0,17	0,54	0,83	0,15	0,49	0,76
.E..D41	1,7	0,20	0,64	1,00	0,19	0,59	0,92
.E..D41	1,3	0,23	0,73	1,14	0,21	0,67	1,04
.E..D411	2,5	0,17	0,54	0,83	0,15	0,49	0,76
.E..D411	1,7	0,20	0,64	1,00	0,19	0,59	0,92
.E..D411	1,3	0,23	0,73	1,14	0,21	0,67	1,04
.S..GP	2,5	0,24	0,61	0,91	0,22	0,55	0,83
.S..GP	1,7	0,29	0,73	1,10	0,27	0,67	1,00
.S..GP	1,3	0,33	0,83	1,25	0,30	0,76	1,14
.S...M	1,84	0,24	0,61	0,89	0,22	0,55	0,82
.S...M	1,3	0,33	0,83	1,22	0,30	0,76	1,12
.E..M41	1,84	0,17	0,54	0,83	0,15	0,49	0,76
.E..M41	1,3	0,23	0,73	1,14	0,21	0,67	1,04
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

7792 Series • IC12 • Recommended Starting Feeds for Plunging [mm/th]
Insert Geometry	<="" td="">	Programmed Feed per Tooth (fz)
		L	M	H
.S..D		0,10	0,25	0,38
.E..D41		0,07	0,23	0,35
.E..D411		0,07	0,23	0,35
.S..GP		0,10	0,25	0,38
.S..M		0,10	0,25	0,38
.E..M41		0,07	0,23	0,35
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

7792 Series IC12 • Recommended Starting Speed [SFM]
Grade		KC522M			KC725M			KCK15			KCPK30			KCKP10			KCK20B			KCPM40			KCSM40			SP6519			X400			X500
Chip Thickness hex Inch		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	1085	935	885	855	755	705	–	–	–	1495	1295	1215	985	970	855	–	–	–	970	855	805	1150	1050	985	970	705	425	855	625	395	885	655	425
	2	900	785	655	720	625	525	–	–	–	920	835	755	1015	900	785	–	–	–	820	705	590	985	885	720	855	625	375	755	560	345	785	920	375
	3	835	705	575	655	560	460	–	–	–	835	755	675	900	785	675	–	–	–	755	640	525	920	785	640	755	540	330	655	490	310	690	510	330
	4	740	605	490	590	490	395	–	–	–	740	605	525	785	675	525	–	–	–	675	560	445	785	675	540	575	410	245	490	360	230	525	395	245
	5	605	560	490	490	445	395	–	–	–	625	560	490	675	525	410	–	–	–	560	510	445	655	590	525	460	345	230	–	–	–	425	330	230
	6	540	410	330	425	330	260	–	–	–	525	445	360	525	410	360	–	–	–	490	375	295	590	460	330	395	280	165	–	–	–	360	260	165
M	1	675	590	540	560	490	445	–	–	–	675	605	510	–	–	–	–	–	–	640	560	510	855	690	605	885	640	375	–	–	–	820	605	375
	2	605	525	425	510	425	360	–	–	–	605	525	460	–	–	–	–	–	–	575	490	410	770	590	475	770	560	345	–	–	–	720	525	330
	3	460	395	310	375	330	260	–	–	–	475	425	375	–	–	–	–	–	–	425	375	295	575	475	360	640	460	280	–	–	–	590	425	260
K	1	755	675	605	–	–	–	1380	1265	1115	970	870	785	1345	1085	785	1180	950	805	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	590	525	490	–	–	–	1100	970	900	770	690	625	920	805	625	920	755	640	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	490	445	395	–	–	–	920	820	755	640	575	525	785	640	525	690	575	460	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
N	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	130	115	80	115	100	80	–	–	–	–	–	–	–	–	–	–	–	–	130	115	100	165	130	80	180	130	65	–	–	–	150	115	80
	2	130	115	80	115	100	80	–	–	–	–	–	–	–	–	–	–	–	–	130	115	100	180	130	80	150	115	65	–	–	–	150	100	65
	3	165	130	80	150	115	80	–	–	–	–	–	–	–	–	–	–	–	–	165	130	100	215	150	100	180	130	80	–	–	–	165	130	80
	4	165	150	115	165	150	100	–	–	–	165	150	115	–	–	–	–	–	–	180	165	115	245	195	130	260	180	115	–	–	–	195	165	115
H	1	395	295	230	–	–	–	–	–	–	–	–	–	460	360	295	–	–	–	–	–	–	–	–	–	–	–	–	310	230	150	–	–	–
H	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	260	195	115	–	–	–
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

7792 Series IC12 • Recommended Starting Speed [m/min]
Grade		KC522M			KC725M			KCK15			KCPK30			KCKP10			KCK20B			KCPM40			KCSM40			SP6519			X400			X500
Chip Thickness hex mm		Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max	Min		Max
Material Group		Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min	Max	Start	Min
P	1	330	285	270	260	230	215	–	–	–	455	395	370	300	295	260	–	–	–	295	260	245	350	320	300	295	215	130	260	190	120	270	200	130
	2	275	240	200	220	190	160	–	–	–	280	255	230	310	275	240	–	–	–	250	215	180	300	270	220	260	190	115	230	170	105	240	280	115
	3	255	215	175	200	170	140	–	–	–	255	230	205	275	240	205	–	–	–	230	195	160	280	240	195	230	165	100	200	150	95	210	155	100
	4	225	185	150	180	150	120	–	–	–	225	185	160	240	205	160	–	–	–	205	170	135	240	205	165	175	125	75	150	110	70	160	120	75
	5	185	170	150	150	135	120	–	–	–	190	170	150	205	160	125	–	–	–	170	155	135	200	180	160	140	105	70	–	–	–	130	100	70
	6	165	125	100	130	100	80	–	–	–	160	135	110	160	125	110	–	–	–	150	115	90	180	140	100	120	85	50	–	–	–	110	80	50
M	1	205	180	165	170	150	135	–	–	–	205	185	155	–	–	–	–	–	–	195	170	155	260	210	185	270	195	115	–	–	–	250	185	115
	2	185	160	130	155	130	110	–	–	–	185	160	140	–	–	–	–	–	–	175	150	125	235	180	145	235	170	105	–	–	–	220	160	100
	3	140	120	95	115	100	80	–	–	–	145	130	115	–	–	–	–	–	–	130	115	90	175	145	110	195	140	85	–	–	–	180	130	80
K	1	230	205	185	–	–	–	420	385	340	295	265	240	410	330	240	360	290	245	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	180	160	150	–	–	–	335	295	275	235	210	190	280	245	190	280	230	195	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	150	135	120	–	–	–	280	250	230	195	175	160	240	195	160	210	175	140	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
N	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	–	–	–	40	35	30	50	40	25	55	40	20	–	–	–	45	35	25
	2	40	35	25	35	30	25	–	–	–	–	–	–	–	–	–	–	–	–	40	35	30	55	40	25	45	35	20	–	–	–	45	30	20
	3	50	40	25	45	35	25	–	–	–	–	–	–	–	–	–	–	–	–	50	40	30	65	45	30	55	40	25	–	–	–	50	40	25
	4	50	45	35	50	45	30	–	–	–	50	45	35	–	–	–	–	–	–	55	50	35	75	60	40	80	55	35	–	–	–	60	50	35
H	1	120	90	70	–	–	–	–	–	–	–	–	–	140	110	90	–	–	–	–	–	–	–	–	–	–	–	–	95	70	45	–	–	–
H	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	80	60	35	–	–	–
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

7792 Series IC12 • Ramping Application Data • Curved Edges • Inch
D1 max	ramping angle (°)	a_e max plunging [Inch]	Flat D1 [Inch]	DH min [Inch] - (min hole diameter)	DH max [Inch] - (max hole diameter)
1.25	1.85°	0.362	0.526	1.133	1.921
1.50	0.95°	0.362	0.770	2.133	2.921
2.00	0.9°	0.362	1.276	3.133	3.921
2.50	0.6°	0.362	1.776	4.133	4.921
3.00	0.45°	0.362	2.276	5.133	5.921
4.00	0.31°	0.362	3.270	7.133	7.921
5.00	0.24°	0.362	4.270	9.133	9.921
6.00	0.19°	0.362	5.270	11.133	11.921
NOTE: Maximum ramp angle decreases as nose radius increases.

7792 Series IC12 • Ramping Application Data • Straight-Edged Inserts • Inch
D1 max	ramping angle (°)	a_e max plunging [Inch]	Flat D1 [Inch]	DH min [Inch] - (min hole diameter)	DH max [Inch] - (max hole diameter)
1.25	3.56°	0.362	0.604	1.133	1.921
1.50	2.22°	0.362	0.854	2.133	2.921
2.00	1.25°	0.362	1.354	3.133	3.921
2.50	0.86°	0.362	1.854	4.133	4.921
3.00	0.66°	0.362	2.354	5.133	5.921
4.00	0.45°	0.362	3.354	7.133	7.921
5.00	0.34°	0.362	4.354	9.133	9.921
6.00	0.275°	0.362	5.354	11.133	11.921
NOTE: Maximum ramp angle decreases as nose radius increases.

7792 Series IC12 • Programing Data • Curved Edges • Inch [inch]
IC	Corner Radius	R	L
06	0.031	0.057	0.016
09	0.031	0.079	0.028
	0.047	0.089	0.026
12	0.031	0.098	0.040
	0.047	0.107	0.038
16	0.047	0.164	0.057
7792 Series IC12 • Programing Data • Straight-Edged Inserts • Inch [inch]
IC	Corner Radius	R	L
06	0.031	0.057	0.021
09	0.031	0.084	0.040
	0.047	0.088	0.037
12	0.031	0.097	0.052
	0.047	0.109	0.050
	0.079	0.134	0.044
16	0.047	0.140	0.072
CNC Program • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. For finish pass applications: Wiper facet for finishing use max. feed 0.031".

7792 Series IC12 • Ramping Application Data • Curved Edges • Metric
D1 max	ramping angle (°)	a_e max plunging [mm]	Flat D1 [mm]	DH min [mm] - (min hole diameter)	DH max [mm] - (max hole diameter)
32	1.8°	9,2	10,6	42	62
35	1.8°	9,2	16,6	48	68
40	1.4°	9,2	21,6	58	78
42	1.3°	9,2	23,6	62	82
50	0.9°	9,2	31,6	78	98
52	0.8°	9,2	33,6	82	102
63	0.6°	9,2	44,6	104	124
66	0.5°	9,2	47,6	110	130
80	0.5°	9,2	61,6	138	158
100	0.3°	9,2	81,6	178	198
125	0.2°	9,2	106,6	228	248
160	0.2°	9,2	141,6	298	318
NOTE: Maximum ramp angle decreases as nose radius increases.

7792 Series IC12 • Ramping Application Data • Straight-Edged Inserts • Metric
D1 max	ramping angle (°)	a_e max plunging [mm]	Flat D1 [mm]	DH min [mm] - (min hole diameter)	DH max [mm] - (max hole diameter)
32	3.1°	9,2	15,6	42	62
35	2.45°	9,2	18,6	48	68
40	1.8°	9,2	23,6	58	78
42	1.6°	9,2	25,6	62	82
50	1.1°	9,2	33,6	78	98
52	1.1°	9,2	35,6	82	102
63	0.8°	9,2	46,6	104	124
66	0.75°	9,2	49,6	110	130
80	0.55°	9,2	63,6	138	158
100	0.4°	9,2	83,6	178	198
125	0.3°	9,2	108,6	228	248
160	0.25°	9,2	143,6	298	318
NOTE: Maximum ramp angle decreases as nose radius increases.

7792 Series IC12 • Programing Data • Curved Edges • Metric [mm]
IC	Corner Radius	R	L
06	0,8	1,37	0,4
09	0,8	2,01	0,73
	1,2	2,27	0,67
12	0,8	2,5	1,02
	1,2	2,73	0,97
16	1,2	4,18	1,46
7792 Series IC12 • Programing Data • Straight-Edged Inserts • Metric [mm]
IC	Corner Radius	R	L
06	0,8	1,46	0,529
09	0,8	2,13	1,025
	1,2	2,25	0,95
12	0,8	2,46	1,33
	1,2	2,79	1,27
	2	3,42	1,13
16	1,2	3,56	1,82
CNC Program • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. For finish pass applications: Wiper facet for finishing use max. feed 0,8mm.

Spare Parts for 7792VXD12 Series • Shell Mill • Metric

INSERT SCR M4-0.7 x 12 T15

WRENCH TORX TX15

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SAP Material Number	ISO Catalog Number	Grade

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7792VXD12 Series • Shell Mill • Metric