Product Similar To:
DUO-LOCK™ • KenCut™ FF • Radiused • 3 Flutes • Inch
Modular End Milling • FGDF Style • For MillTurn Machines and Lathes
Material Number6441023
ISO Catalog IDFGDF0625Y3AQBANSI Catalog IDFGDF0625Y3AQB
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
Helix Angle: 48°
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 3
Helix Angle: 42°
Helix Angle: 45°
Corner Style: Corner Radius
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Material Number | 6441023 |
ISO Catalog ID | FGDF0625Y3AQB |
ANSI Catalog ID | FGDF0625Y3AQB |
Grade | KCPM15 |
Adapter Style Machine Side | DUO-LOCK |
[D] Adapter / Shank / Bore Diameter | 15.375 mm |
[D] Adapter / Shank / Bore Diameter | 0.6053 in |
[L1] Gage Length | 27.76 mm |
[L1] Gage Length | 1.0929 in |
[CSMS] System Size Machine Side | DL16 |
[WF] Width of Flat | 13 mm |
[WF] Width of Flat | 0.5118 in |
[Re] Corner Radius | 0.75 mm |
[Re] Corner Radius | 0.03 in |
[Z] Number of Flutes | 3 |
[D1] Effective Cutting Diameter | 15.875 mm |
[D1] Effective Cutting Diameter | 0.625 in |
[AP1MAX] 1st Maximum Cutting Depth | 11.906 mm |
[AP1MAX] 1st Maximum Cutting Depth | 0.4688 in |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Uses and application
Helix Angle: 48°
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 3
Helix Angle: 42°
Helix Angle: 45°
Corner Style: Corner Radius
Grades
KCPM15
Coated carbide grade with thick PVD coating and optimized chemistry and process for increased wear resistance. Outstanding protection in milling stainless steel to mitigate crater, DOCN (depth-of-cut notching), and flank wear. Excellent performance up to 52 HRC.
Features and benefits
- FGDF Tips — Roughing and finishing with just one tool.
- The short design and corner radii provide stability and reduce deflection forces.
- Ideally suited to perform long-reach applications on mill-turn machines, and driven tooling on lathes.
- The unique cutting geometry results in low cutting forces, requiring low power consumption.
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Application Data
FGDF • Unequal Flute Spacing • Inch
Material | straight short | conical medium | conical long | Recommended feed per tooth (IPT = inch/th) for side milling (A). For slotting (B), reduce IPT by 20%. | ||||||||||||||
A | B | KCPM15 | KCPM15 | KCPM15 | D1 | |||||||||||||
Cutting Speed | Cutting Speed | Cutting Speed | frac. | 3/8 | 1/2 | 5/8 | 3/4 | |||||||||||
ap | ae | ap | Min | Max | Min | Max | Min | Max | dec. | 0.3750 | 0.5000 | 0.6250 | 0.7500 | |||||
P | 0 | 0.75 x D | 0.5 x D | 0.5 x D | 490 | – | 660 | 441 | – | 594 | 441 | – | 594 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 |
1 | 0.75 x D | 0.5 x D | 0.5 x D | 490 | – | 660 | 441 | – | 594 | 441 | – | 594 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 | |
2 | 0.75 x D | 0.5 x D | 0.5 x D | 460 | – | 620 | 414 | – | 558 | 414 | – | 558 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 | |
3 | 0.75 x D | 0.4 x D | 0.5 x D | 390 | – | 520 | 351 | – | 468 | 351 | – | 468 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 | |
4 | 0.75 x D | 0.3 x D | 0.5 x D | 300 | – | 490 | 270 | – | 441 | 270 | – | 441 | IPT | 0.0017 | 0.0022 | 0.0026 | 0.0029 | |
5 | 0.75 x D | 0.4 x D | 0.5 x D | 200 | – | 330 | 170 | – | 281 | 160 | – | 264 | IPT | 0.0016 | 0.0020 | 0.0023 | 0.0026 | |
6 | 0.75 x D | 0.3 x D | 0.5 x D | 160 | – | 250 | 136 | – | 213 | 128 | – | 200 | IPT | 0.0013 | 0.0016 | 0.0019 | 0.0021 | |
M | 1 | 0.75 x D | 0.4 x D | 0.5 x D | 300 | – | 380 | 240 | – | 304 | 210 | – | 266 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 |
2 | 0.75 x D | 0.4 x D | 0.5 x D | 200 | – | 260 | 160 | – | 208 | 140 | – | 182 | IPT | 0.0016 | 0.0020 | 0.0023 | 0.0026 | |
3 | 0.75 x D | 0.4 x D | 0.5 x D | 200 | – | 230 | 160 | – | 184 | 140 | – | 161 | IPT | 0.0013 | 0.0016 | 0.0019 | 0.0021 | |
K | 1 | 0.75 x D | 0.5 x D | 0.5 x D | 390 | – | 490 | 351 | – | 441 | 351 | – | 441 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 |
2 | 0.75 x D | 0.5 x D | 0.5 x D | 360 | – | 460 | 324 | – | 414 | 324 | – | 414 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 | |
3 | 0.75 x D | 0.4 x D | 0.5 x D | 360 | – | 430 | 324 | – | 387 | 324 | – | 387 | IPT | 0.0016 | 0.0020 | 0.0023 | 0.0026 | |
S | 1 | 0.3 x D | 0.3 x D | 0.5 x D | 160 | – | 300 | 128 | – | 240 | 96 | – | 180 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 |
2 | 0.3 x D | 0.3 x D | 0.5 x D | 80 | – | 130 | 64 | – | 104 | 48 | – | 78 | IPT | 0.0010 | 0.0013 | 0.0015 | 0.0018 | |
3 | 0.75 x D | 0.3 x D | 0.5 x D | 80 | – | 130 | 64 | – | 104 | 48 | – | 78 | IPT | 0.0010 | 0.0013 | 0.0015 | 0.0018 | |
4 | 0.75 x D | 0.3 x D | 0.5 x D | 160 | – | 200 | 128 | – | 160 | 96 | – | 120 | IPT | 0.0014 | 0.0018 | 0.0021 | 0.0024 | |
H | 1 | 0.75 x D | 0.2 x D | 0.3 x D | 260 | – | 460 | 208 | – | 368 | 156 | – | 276 | IPT | 0.0017 | 0.0022 | 0.0026 | 0.0029 |
Tolerance
End Mill Tolerances | |
D1 | tolerance e8 |
13/32 | -0,00126"/-0,00232" |
23/32 | -0,00157"/-0,00287" |
-0,00197''/-0,00350'' |
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