Product Similar To:
Inserts for KDMT • KDMT-GC
Indexable Inserts • KDMS... • KDMT...
Material Number1918939
ISO Catalog IDKDMT2550ERGCANSI Catalog IDKDMT2550ERGC
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Material Number | 1918939 |
ISO Catalog ID | KDMT2550ERGC |
ANSI Catalog ID | KDMT2550ERGC |
Grade | KC515M |
[LI] Insert Length | 23.5 mm |
[LI] Insert Length | 0.9252 in |
[S] Insert Thickness | 4 mm |
[S] Insert Thickness | 0.1575 in |
[W] Cutting Width | 25 mm |
[W] Cutting Width | 0.9843 in |
[RR] Corner Radius | 5 mm |
[RR] Corner Radius | 0.1969 in |
Grades
KC515M
Premium-coated grade K10 substrate with built-in wear resistance and (TiAlN) coating for extended life during finishing applications. Used in finish ball nose and back draft inserts for the die and mold industry. Capable of running at moderate to high cutting speeds.
Features and benefits
- High-tolerance helical geometry.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..GC | 0,12 | 0,25 | 0,34 | 0,09 | 0,19 | 0,25 | 0,08 | 0,17 | 0,22 | 0,07 | 0,16 | 0,21 | 0,07 | 0,15 | 0,20 | .E..GC |
.E..GN | 0,17 | 0,25 | 0,34 | 0,12 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..GN |
.E..HC | 0,17 | 0,25 | 0,34 | 0,13 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..HC |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..GC | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GC |
.E..GN | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GN |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.S..HF | .059 | .092 | .131 | .042 | .064 | .086 | .036 | .054 | .073 | .034 | .050 | .067 | .033 | .049 | .066 | .S..HF |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | K115M | KC505M | KC515M | |||||||
P | 1 | – | – | – | – | – | – | 330 | 295 | 255 |
2 | – | – | – | – | – | – | 310 | 275 | 240 | |
3 | – | – | – | – | – | – | 275 | 240 | 200 | |
4 | – | – | – | 360 | 260 | 215 | 240 | 200 | 165 | |
5 | – | – | – | 360 | 260 | 215 | 200 | 165 | 130 | |
6 | – | – | – | 350 | 240 | 190 | 165 | 130 | 110 | |
M | 1 | – | – | – | – | – | – | 330 | 275 | 240 |
2 | – | – | – | – | – | – | 275 | 220 | 165 | |
3 | – | – | – | – | – | – | 220 | 185 | 145 | |
K | 1 | 220 | 185 | 145 | – | – | – | 440 | 330 | 220 |
2 | 185 | 145 | 110 | – | – | – | 330 | 255 | 185 | |
3 | 110 | 90 | 75 | – | – | – | 145 | 110 | 75 | |
N | 1–2 | 440 | 330 | 220 | – | – | – | – | – | – |
3 | 295 | 220 | 185 | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 260 | 205 | 170 | 170 | 120 | 95 |
Recommended Starting Speeds [SFM]
Material Group | KC515M | |||
P | 1 | 1080 | 960 | 840 |
2 | 1020 | 900 | 780 | |
3 | 900 | 780 | 660 | |
4 | 780 | 660 | 540 | |
5 | 660 | 540 | 420 | |
6 | 540 | 420 | 360 | |
M | 1 | 1080 | 900 | 780 |
2 | 900 | 720 | 540 | |
3 | 720 | 600 | 480 | |
K | 1 | 1440 | 1080 | 720 |
2 | 1080 | 840 | 600 | |
3 | 480 | 360 | 240 | |
N | 1–2 | – | – | – |
3 | – | – | – | |
S | 1 | – | – | – |
2 | – | – | – | |
3 | – | – | – | |
4 | – | – | – | |
H | 1 | 550 | 400 | 310 |
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
P3–P4 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
P5–P6 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
M1–M2 | – | – | .E..GC | KC515M | – | – |
M3 | – | – | .E..GC | KC515M | – | – |
K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | .E..GC | KC515M | – | – |
H1 | .E..HC | KC505M | .E..HC | KC505M | .E..GN | KC515M |
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
P3–P4 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
P5–P6 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
M1–M2 | – | – | .E..GN | KC515M | – | – |
M3 | – | – | .E..GN | KC515M | – | – |
K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | .E..GN | KC515M | – | – |
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