VCGR • VPGR

    Metric
    Inch
    SAP Material Number 4045427
    ISO Catalog Number VCGR160404
    ANSI Catalog Number VPGR331
    Grade KCU10
    [D] Insert IC Size 9.5250
    [D] Insert IC Size .3750
    [L10] Insert Cutting Edge Length 16.6060
    [L10] Insert Cutting Edge Length .6538
    [S] Insert Thickness 4.7600
    [S] Insert Thickness .1875
    [M] Gage Dimension 10.1520
    [M] Gage Dimension .3997
    [Rε] Corner Radius 0.4000
    [Rε] Corner Radius .0156
    See all Product Variants

    Workpiece Materials

    P Steel
    M Stainless Steel
    K Cast Iron
    N Non-Ferrous
    S High-Temp Alloys
    H Hardened Materials

    Machine Side

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    Workpiece Side

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    Grades

    • K313

      Composition: A hard, low binder content, unalloyed WC/Co fine-grain grade.
      Application: Exceptional edge wear resistance combined with very high strength for machining titanium, cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and most high-temp alloys. Superior thermal deformation and depth-of-cut notch resistance. The grain structure is well controlled for minimal pits and flaws, which contributes to long, reliable service.

      N Non-Ferrous
      S High-Temp Alloys
    • K68

      Composition: A hard, low binder content, alloyed grade WC/Co fine-grain grade.
      Application: The K68 grade has excellent abrasion resistance for machining cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and as an alternative to the K313 grade on most high-temperature alloys. Use as a general-purpose grade for non-ferrous materials.

      N Non-Ferrous
      S High-Temp Alloys
    • KC5010

      Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating enables speeds to be increased by 50–100%.
      Application: The KC5010 grade is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys under stable conditions. It also performs well machining hardened and short chipping materials.

      P Steel
      M Stainless Steel
      K Cast Iron
      N Non-Ferrous
      S High-Temp Alloys
      H Hardened Materials
    • KC5025

      Composition: An advanced PVD-AlTiN-coated grade with a tough, ultra-fine-grain unalloyed substrate.
      Application: For general-purpose machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials. Speeds may vary from low to medium and will handle interruptions and high feed rates.

      P Steel
      M Stainless Steel
      K Cast Iron
      N Non-Ferrous
      S High-Temp Alloys
    • KC5410

      Composition: A PVD TiB2 coating over a very deformation-resistant unalloyed substrate.
      Application: Designed for roughing, semi-finishing, and finishing of free machining (hypoeutectic <12,2% Si) aluminium, aluminium alloys, and magnesium alloys. The TiB2 coating is harder than TiN and TiAlN coatings and has an extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding wear resistance. Built-up edge is prevented because this coating has a very low affinity for aluminium. The substrate is unalloyed and fine grained and offers sharp edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts with a ground periphery are polished before coating and have a sharp edge. Moulded inserts have a light hone.

      N Non-Ferrous
    • KCD25
    • KCK15B

      Composition: A multilayered coating with thick MTCVD TiCN-Al2O3-TiOCN layers applied over a carbide substrate specifically engineered for cast irons.

      Application: Delivers consistent performance in high-speed machining of gray and ductile irons. The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum deformation. The thick CVD coating and post-coat treatment provide superior wear resistance ensuring long and consistent tool life. Can be applied both in straight and lightly interrupted cuts.

    • KCP10B

      Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD-TiCN-Al2O3-TiOCN coating for maximum wear resistance.

      Application: An excellent finishing to medium machining grade for a variety of workpiece materials, including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and produces excellent surface finishes.

      P Steel
      K Cast Iron
    • KCP25

      Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer MTCVD-TiCN-Al2O3 coating with superior interlayer adhesion.
      Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.

      P Steel
      K Cast Iron
    • KCP25B

      Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer MTCVD-TiCN-Al2O3-TiOCN coating with superior interlayer adhesion.

      Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.

      P Steel
      K Cast Iron
    • KCU10

      Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
      Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.

      P Steel
      M Stainless Steel
      K Cast Iron
      N Non-Ferrous
      S High-Temp Alloys
      H Hardened Materials
    • KCU25

      Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

      Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

      Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

      Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

      P Steel
      M Stainless Steel
      K Cast Iron
      N Non-Ferrous
      S High-Temp Alloys
    • KD100

      composition: A polycrystalline diamond tip (PCD) brazed onto a
      carbide substrate.
      application: The KD100 grade is for general purpose turning. The
      cutting tool material contains a binder in addition to diamond
      particles. This makes the KD100 grade suitable for roughing to
      finishing all types of highly abrasive workpieces, including non-ferrous
      metals and non-metallics. Use as your first choice on high content
      silicon aluminum alloys (hypereutectic). Will generally produce good
      surface finishes. Provides the best mechanical shock resistance of the
      diamond tool materials. The cutting edge is sharp. This grade operates
      at very high speeds.

    • KD1425

      Composition: A multimodal PCD grade with a range of grain sizes brazed onto a carbide substrate.
      Application: Engineered for extreme abrasion resistance, combined with good edge strength for demanding applications. An ideal choice for high-silicon aluminium alloys, bi-metallic (AL/GCI) materials, MMC, carbon-fibre reinforced plastics, and other abrasive non-metallic materials.

      N Non-Ferrous
    • KT125

      KT125

    • KT315

      Composition: A multilayer PVD-TiN/TiCN/TiN-coated cermet turning grade.
      Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and consistent tool life and will produce excellent workpiece finishes.

      P Steel
      M Stainless Steel
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