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Features and benefits
- Designed for trochoidal milling with low radial engagement and full length of cut.
- With chip deformers for ideal chip evacuation at high surface quality.
- Proprietary flute form reduces vibrations and improves tool life.
- Helix angle tailored to minimize vibration and optimize tool life.
- Front end geometry designed for maximum tool life in helical and ramping operations.
Machine Side
Workpiece Side
Grades
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KC643M
Coated fine-grain grade with PVD multilayer (AlTiN). KC643M™ is a very thin and hard PVD coating particularly suited for cutting steel, cast iron, stainless steel (wet), and titanium (wet). This grade can be used for materials with hardness up to 52 HRC.
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel
KOR5™ DS • 5 Flutes • 3 x D • Adjustment factor table for feed calculation • Inch
Ae/D1 | 0.50% | 1.00% | 1.50% | 2.00% | 4.00% | 5.00% | 8.00% | 10.00% | |
Speed factor | Kv | 2.15 | 2.11 | 2.07 | 1.48 | 1.11 | 1.07 | 1.04 | 1.00 |
Feed factor | KFz | 1.65 | 1.53 | 1.47 | 1.41 | 1.35 | 1.29 | 1.18 | 1.00 |
KOR5™ DS • 5 Flutes • 3 x D • Application Data • Inch
Material Group | |||||||||||||
Side Milling (A) | Recommended feed per tooth (IPT = inch/th) for side milling (A). | ||||||||||||
A | KC643M | D1 Diameter | |||||||||||
Cutting Speed vc SFM | frac. | 1/4 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | ||||||
ap | ae | Min | Max | dec. | .2500 | .3750 | .5000 | .6250 | .7500 | 1.0000 | |||
P | 0 | 3 x D | 0.1 x D | 500 | – | 1440 | IPT | .0022 | .0033 | .0041 | .0047 | .0053 | .0059 |
1 | 3 x D | 0.1 x D | 500 | – | 1440 | IPT | .0022 | .0033 | .0041 | .0047 | .0053 | .0059 | |
2 | 3 x D | 0.1 x D | 460 | – | 1370 | IPT | .0022 | .0033 | .0041 | .0047 | .0053 | .0059 | |
3 | 3 x D | 0.1 x D | 400 | – | 1150 | IPT | .0018 | .0027 | .0035 | .0041 | .0046 | .0054 | |
4 | 3 x D | 0.1 x D | 300 | – | 1080 | IPT | .0017 | .0025 | .0031 | .0036 | .0040 | .0046 | |
5 | 3 x D | 0.1 x D | 200 | – | 720 | IPT | .0015 | .0022 | .0028 | .0033 | .0037 | .0043 | |
6 | 3 x D | 0.1 x D | 170 | – | 540 | IPT | .0012 | .0018 | .0023 | .0027 | .0030 | .0034 | |
M | 1 | 3 x D | 0.1 x D | 300 | – | 830 | IPT | .0018 | .0027 | .0035 | .0041 | .0046 | .0054 |
2 | 3 x D | 0.1 x D | 200 | – | 580 | IPT | .0015 | .0022 | .0028 | .0033 | .0037 | .0043 | |
3 | 3 x D | 0.1 x D | 200 | – | 510 | IPT | .0012 | .0018 | .0023 | .0027 | .0030 | .0034 | |
K | 1 | 3 x D | 0.1 x D | 400 | – | 1080 | IPT | .0022 | .0033 | .0041 | .0047 | .0053 | .0059 |
2 | 3 x D | 0.1 x D | 370 | – | 1010 | IPT | .0018 | .0027 | .0035 | .0041 | .0046 | .0054 | |
3 | 3 x D | 0.1 x D | 370 | – | 940 | IPT | .0015 | .0022 | .0028 | .0033 | .0037 | .0043 | |
S | 1 | 3 x D | 0.1 x D | 170 | – | 650 | IPT | .0018 | .0027 | .0035 | .0041 | .0046 | .0054 |
2 | 3 x D | 0.1 x D | 80 | – | 580 | IPT | .0015 | .0022 | .0028 | .0033 | .0037 | .0043 | |
3 | 3 x D | 0.1 x D | 80 | – | 290 | IPT | .0010 | .0015 | .0018 | .0022 | .0025 | .0029 | |
4 | 3 x D | 0.1 x D | 170 | – | 430 | IPT | .0013 | .0020 | .0026 | .0030 | .0034 | .0040 | |
H | 1 | 3 x D | 0.1 x D | 270 | – | 1010 | IPT | .0017 | .0025 | .0031 | .0036 | .0040 | .0046 |
2 | 3 x D | 0.1 x D | 230 | – | 870 | IPT | .0012 | .0018 | .0023 | .0027 | .0030 | .0034 |
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KOR™ Series End Mills: Solid End Mills for Dynamic Milling
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KOR™5DS